Gerling Laboratories Repair Facility for Motor Controllers
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SMPS (Switch Mode Power Supply) Control

This discussion refers to the Mill Table Drive Motor Control

The circuit starts with a switch mode power supply that converts line voltage to a DC voltage.     This voltage powers the green "On" lamp and is delivered to the motor direction switch.  The power is returned to a power switch (mosfet)  and then to the SMPS negative after going through a sense resistor.

The mosfet switch is turned off and on by pulses coming from a variable pulse width generator.  The width of the on pulse is set by the "Speed Set" potentiometer. 

Fault Detection: This circuit compares the current going through the mosfet switch to a fixed value and, if this value is exceeded, shuts down the pulse width generator, turns off the mosfet, and turns on the yellow fault lamp.  The reset button permits the controller to be reactivated.

On-Board Control.  The only control on the board sets the motor current limit which, if exceeded, shuts down the mosfet.